Styro Rail provides design and custom manufacturing services tailored to specific design requirements. This encompasses non-standard dimensions and unique shapes. EPS is versatile, compatible with various materials and shapes. Its 2D or 3D cut forms are lightweight and multi-functional.

Our team of engineers and architects will help you identify the optimal EPS shape to meet your needs. For complex shapes and assembly details, we provide 3D concepts, concept drawings, shop drawings, and prototypes.

Whether for one-time use products, multi-part assemblies, or mass production, custom-cut EPS is a cost-effective alternative to molded manufacturing.

• Spa and septic tanks covers
• Logos and ready to paint large shapes for corporate events
• Exterior exposition structures
• SIP panels for pre-fabricated walls
• Insulating pieces for roof trusses
• Insulating forms for slabs on grade
• Extra thick panels for passive houses
• Specific cuts for packaging
• Etc.

Styro Rail offers shape moulding services for products that require in-line production.

• Insulated concrete forming
• Packaging
• Insulation for radiant floor heating
• Flower boxes
• Etc.

Styro Rail provides a laminating service that bonds EPS to a range of construction materials. These materials can be rigid, semi-rigid, or plastic films and can be laminated using compatible adhesives such as OSB, plywood, aspenite, magna board, cardboard, kraft paper, plastic films, vapor barriers, air barriers, and more. Depending on the material used, these laminated panels can be delivered on pallets or rolls, either packaged or unpackaged. Our advanced equipment allows for the creation of shiplapped panels on one or multiple sides.

Styro Rail provides filling and packing services using polystyrene beads, suitable for equipment in the mattress industry, healthcare sector, and recreational settings.

We offer beads in various densities to meet specific quality and durability requirements. These polystyrene beads are commonly used in applications like bean bags and rehabilitation pillows.

Styro Rail offers letters of conformity for expanded polystyrene used in road infrastructure projects managed by the Ministry of Transportation of Québec (MTQ) and the Ministry of Transportation of Ontario (MTO). Lightweight fill blocks are independently tested, and an official report is provided for each project lot.

Styro Rail recycles 100% of its post-production waste and participates in various post-consumer collection programs where Type 6 expanded polystyrene is collected and recycled at our facilities.

Most products manufactured by Styro Rail contain a variable percentage of recycled material, based on client requirements. Products with a high recycled content are available for specific projects upon request.

To support businesses and municipalities interested in recycling Type 6 expanded polystyrene, Styro Rail establishes collection points and enhances existing recycling programs.

To ensure the quality and accuracy of our finished products, Styro Rail creates and provides shop drawings for client approval before initiating custom projects.

For large-scale or complex projects requiring specific installation sequences or custom-shaped products, Styro Rail provides detailed installation drawings to simplify on-site assembly.

Styro Rail™ products can contribute to LEED® credits in areas such as Optimizing Energy Performance, Recycled Content, Regional Materials, Low-Emitting Materials, Adhesives and Sealants, Construction Waste Management, and Pre-Occupancy IAQ Management Plan.

For LEED® Material Declaration, please email us at leedproject@styrorail.ca.

Styro Rail actively engages in research and development committees organized by governmental bodies like Natural Resources Canada. We also serve as consultants for pilot projects focused on envelope efficiency.

Additionally, we collaborate with contractors to develop building concepts for design competitions and public tenders, including high-efficiency homes built in 19 Nunavut communities.

Styro Rail provides consultation services for designing and manufacturing EPS products used in buildings, seeking certification from the Canadian Passive House Institute [CanPHI].

Our team of architects and engineers offers technical support to help clients refine concepts developed for passive buildings.